» Are parts, materials, consumables etc. stored at good heights?
» Is the need to move heavy loads eliminated or minimised?
» Is there enough being done to minimise repetitive movements?
» Are there mechanical aids (such as trolleys, hoists) available and being used?
» Can workers perform the task in an upright, forward facing and comfortable position? (i.e. not bent over or twisting/turning their back.)
» Are two or more people used to lift heavy / awkward objects?
» Can workers vary their posture throughout the task? (i.e. don’t have to stand, sit, kneel or squat for extended periods)?

Sub 2
Slips, trips and falls

» Are floors regularly cleaned to prevent them becoming slippery?
» Are all areas well lit?
» Are all floor surfaces even and undamaged?
» Are ladders sturdy, stable and in good condition?
» Are ramps and steps clearly marked?
» Are workers provided with, or instructed to wear footwear that is suitable for the work environment?
» Are walkways/stairways/ramps etc. kept clear of boxes, rubbish, leads and other trip hazards?

Sub 3
Dust

» Are workers prevented from handling dust from sanding or is the amount of dust inhaled minimised?
» If body fillers or polishes contain crystalline silica, are workers receiving health surveillance by a designated doctor?

Sub 4
Chemicals

» Are material safety data sheets (MSDS) readily available to workers who use chemicals?
» Are containers labelled?
» Have workers been trained in safe substance use?
» Are suitable skin cleaners used?
» Is solvent evaporation minimised (e.g. solvent soaked rags are kept under water, an automatic gun-wash system used for cleaning spray guns.)
» Is personal protective equipment appropriately used and maintained?

Sub 5
Storage of flammable liquids

» Is the flammable liquid storage area free of sources of ignition?
» Are spills quickly cleaned up?
» Are suitable fire extinguishers nearby?
» Is there spill catchment for the flammable liquids storage area?
» Are containers of paints and solvents earthed during decanting to stop the build-up of static electricity?
» Are flammable liquids only stored with compatible dangerous goods?

Sub 6
Spray painting

» Is there enough ventilation for the paint mixing area and spray-painting booth?
» Do workers spray painting isocyanate-containing paints receive health surveillance by a designated doctor?
» Is personal protective equipment used when spraying isocyanate-containing paint appropriate? The spray painter must be properly using:
o Full coverall type overalls.
o Gloves and closed in shoes.
o Positive pressure air supplied.
o Breathing apparatus.

Sub 7
Electrical

» Is there a safety switch and is electrical equipment regularly inspected and tested?
» Is damaged electrical equipment immediately removed from service?
» Are electric leads positioned where they will not be damaged?
» Do workers check their electrical equipment regularly?
» Is electrical equipment kept at least two metres from hazardous unless it is specifically designed to be safe for these areas?

Sub 8
Welding

» Are workers prevented from inhaling fumes from welding or is the amount of fume inhaled minimised (by ventilation and respirators etc.)?
» Are oxy acetylene welders safe?
» Are flammable and combustible liquids and solids kept well away?
» Are fuel tanks/other drums made safe before cutting or welding?
» Is the person welding protected from welding flashes and heat?
» Are other workers/clients/public protected from welding flashes?
» Are electrical welders safe?

Sub 9
Machinery and equipment

» Are all items of machinery and equipment regularly serviced and maintained according to the manufacturer’s instructions?
» Are workers supervised to make sure they are using machinery and equipment safely and properly?
» Are there lockout, tag out or isolation procedures in place when maintenance is performed?
» Is there enough space around equipment and is it on a stable foundation to prevent it moving during operation?
» Are workers trained in how to use machinery and equipment safely?

Sub 10
Noise and vibration

» Have sources of noise been identified and has the noise being generated been eliminated or at least minimised?
» If hearing protection is used, have the workers been trained to use it?
» Where it is not possible to reduce the noise levels, are workers protected from excessive noise?
» Is vibration from tools and equipment minimised?

Sub 11
First aid

» Is a first aid kit easily accessible at the workplace?
» Is the first aid kit regularly checked and items replaced if they are no longer usable or have expired?
» Are the first aid kit’s contents suitable for the types of injuries that may happen at your workplace?
» Are there any trained first-aiders at the workplace?

» Is there an emergency response plan to cover possible emergencies for your business?
» Are emergency exits clearly marked and kept free from obstructions?
» Is the plan and site map on display in suitable places in the workplace?
» Are appropriate fire extinguishers available and regularly inspected?
» Are workers, and anyone else who is at the workplace for extended periods trained in the plan?
» Is fire fighting equipment easily accessible?