Lifting equipment will be necessary for many of the tasks in an automotive workshop. Many engine parts are too heavy to lift safely, and storage of items such as vehicle tyres on racking, while it may be easy at ground level where they can be rolled in, presents manual handling risk if workers attempt to lift them. If lifting equipment is not available, the job may require a “two-person lift”.

Every workplace should conduct a hazard assessment and implement a series of control measures to reduce manual handling risks. Instruction, training and supervision should be provided for manual handling activities.

Common Manual Handling injuries include:

• Repetitive lifting, pushing or pulling parts, equipment or tools when working on vehicles.
• Tools and parts unexpectedly slipping, jarring or moving during the task.
• Holding awkward bending or twisting postures when working and not taking sufficient rest breaks to allow the body to recover.
• Continuous holding and working with hand held tools, without sufficient rest breaks.
• Unloading and loading pallets.
• Assembly work.
• Handling and carrying crates, boxes, drums and cylinders.

Manual handling risk controls may include:

• Organising the work to reduce the number of manual handling tasks involved.
• Providing mechanical lifting devices such as trolleys, hoists and overhead cranes where appropriate.
• Making sure you do not work long shifts involving manual handling activity.
• Making sure benches and workstations are at a comfortable height.
• Making sure the workplace layout allows enough space to move and work safely and comfortably.
• Making sure tools and equipment are well designed e.g. Handles, balance etc are in good condition and fit for the job at hand.
• Using handle extension bars to reduce muscle load.
• Stretching and warming up muscles before starting work and after breaks.
• Making sure floor surfaces are clear of debris and level to allow easy use of handling aids.
• Not storing tyres or parts on racking or shelves above shoulder height.
• Changing work processes wherever possible to minimize work being done overhead.